Fiber-To-The-Home Wire Production Line – Cutting-edge Manufacturing System
Have you realized that contemporary light-transmitting cabling setups can operate at rates of up to 190 m/min? Such remarkable performance stems from advanced fabrication techniques engineered for high-speed production.
Such setups are developed to handle multiple cable types, such as connection cables and tight buffered cables. Their efficient construction, typically below twenty-six meters, renders them perfect for modern facilities.
Integration with smart factory systems secures uninterrupted functioning. Via MES/ERP connectivity, these Fiber coloring machine fabrication lines offer unparalleled precision and efficiency. This renders them the leading option for businesses striving to remain at the forefront in the telecommunication sector.
Introduction to FTTH Cable Production Line
Efficient fabrication processes are crucial for meeting the growing need for reliable connectivity. These systems are designed to create top-grade light-transmitting wires that energize modern networks. By leveraging modern innovations, they ensure precision and swiftness in every step of the process.
Understanding the FTTH Manufacturing Line
The FTTH manufacturing line comprises a unified setup to produce fiber-to-the-home drop cables. Such cables are made up of bare fibers secured with steel or FRP, encased in safeguard coverings. Consequently, it forms a long-lasting and high-performance option for rapid broadband links.
It supports diverse substances, including PVC, LSZH, and PE plastics. Such adaptability guarantees it can meet diverse industry needs. Furthermore, the 4-head fiber pay-off system delivers accurate strain regulation, keeping stability within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our machinery excels for its accuracy and performance. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.
Key Features of Our FTTH Cable Production Line
State-of-the-art fabrication lines are revolutionizing the way fiber optic cables are produced. Our advanced equipment merges exactness, performance, and modern advancements to deliver top-quality results. Here are the key characteristics establishing our system’s industry-leading status.
Accurate Extruder Coupled with an Adaptable Head
Central to our setup is a specialized 50mm extruder built to ensure meticulous dispersion of materials. It guarantees steady standards in all cables manufactured. Its adjustable head permits effortless modification, catering to various materials like PVC, LSZH, and PE plastics.
With OMRON temperature control, the system keeps precision within ±1°C. This level of precision guarantees optimal performance and reduces waste, ensuring it is a budget-friendly option for fabricators.
Powered Fiber Unwinding and Tension Regulation
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
Such a trait significantly aids in crafting superior optical cables, as it ensures consistent tension throughout the process.
Mechanized Collection and Reel-Receiving Setup
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. Its self-operating reel collection removes manual intervention, saving time and reducing labor costs.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, to achieve optimal outcomes on all orders. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Worldwide Industrial PC and PLC Integration System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. It facilitates uninterrupted functioning with instant oversight. It permits meticulous modifications, which improve the standard of every optical fiber made.
With energy use as low as 35KW/h during routine activity, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
High Stability and Reliability with Famous Brand Components
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
Steel-reinforced wiring combined with sophisticated FTTH cable production line management systems bolsters robustness and balance, guaranteeing that every manufactured cable attains superior industry benchmarks.
Seamless MES and ERP System Coupling
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. Such integration secures openness and streamlined functionality during production.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, making our system a smart choice for modern manufacturing facilities.
| Aspect | Upside |
|---|---|
| FiberCAN-based Control Module | Exact tuning with live oversight |
| 35KW/h Power Consumption | Cost-effective power usage |
| Nine-meter Cable Storage | Seamless operation |
| OMRON Controllers | Durability and precision |
| ERP System Compatibility | Real-time production tracking |
Applications of FTTH Cable Production Line
Innovative manufacturing systems have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.
Producing FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Key features include:
- FRP and small steel wire pay-off for added reinforcement
- Movable mold assistance to swiftly alter configurations
- Suitability for indoor and outdoor use
Producing Both Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Tailored Options for Diverse Cable Configurations
Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. Such flexibility permits meeting particular demands while maintaining superior output.
Key Gains from Our FTTH Production Line
Adopting modern fabrication technologies offers considerable gains to enterprises focused on fiber technology. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Improved Operational Speed and Yield
It guarantees rapid Fiber draw tower function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Economical Fiber Optic System Implementation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Smooth and Reliable Cable Surface
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Feature | Value Proposition |
|---|---|
| 7-9km/h Output | Increased operational efficiency |
| 35KW/h Energy Consumption | Lower energy costs |
| Minimal Signal Loss | Top operational efficacy |
| 1000mm Working Height | User-friendly setup |
Conclusion
Cutting-edge optical cable manufacturing is establishing fresh industry norms. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Prepared to revolutionize your production line? Contact us today to explore tailored solutions that fit your requirements. Experience the future of fiber optic technology with our industry-leading systems.